MS 5320  - Production & Operations Management

Fall 2004--online

"When you try to pull just one thing out of the Universe, you find it attached to everything else." --John Muir 


Text: Operations Management by Heizer/Render, Flexible Version, Seventh Edition, including the POM/QM for Windows CD ROM.
EXTEND Lite Simulation Software on CD ROM to be provided.

Grades:
55% Five Case Study/ Problem Sets
25% Four or Five open group quizzes
20% Application Project Report to be presented in the last onsite session. This can be a part of a group project.

Dr. Bud Banis
Campus CCB 230, 314-516-6136 off-campus, 636-394-4950 (nights and weekends)
E-mail: ms5320 @ budbanis,com (remove spaces and replace comma) WebPages, http://www.umsl.edu/~rbanis
 

Special notes and announcements go here:

 

 
 

                    Selected Overheads

Some resources:

EXCEL Solver --LP video tutorials
EXCEL statistics videos
Intro to computers videos WORD, windows explorer, netscape bookmarks, Excel formula techniques, Excel import techniques, ACCESS crosstabulation and Pivottables in EXCEL,
Winzip and FTP for large, files EXCEL models for controlling cheating



 

Onsite 1 Saturday September 11, 1:30-5:30 CCB005

Week 1     Introduction & Overview of tools

Making Quality Decisions
                Decision models: risk avoidance vs. risk management             module A
                Interactive Powerpoint show on risk management (660K) with different numbers for you to practice
                Decision trees and value of information           PDF on EVSI
                (shift click or right click to download pdf's instead of viewing them in acrobat add-in)
           Decision Tree Problem RVFC and value of imperfect information.
                Quiz 1: group effort-- draw the tree
               Joint events-reliability and redundancy                                 Chapter 17

Facilities /Capacity and Location Planning:
               Cost Structures                                                                       Chapter 7
                Spreadsheet Budgeting (NIB)                            budget.xls
                "Location" Break even Analysis                                                     Chapter 8
 

Onsite 2 Friday October 8  &  Saturday October 9 , 1:30-5:30 CCB 005

                Factor rating                                                jobrate.XLS  a spreadsheet for factor-rating decisions
                    Game theory, the cooperation dilemma (NIB)     Game Theory PDF
                     Statistical Process Control                                                             Ch 6 supp. (6th Edn) Chapter 4 supplement (5th Edn)
                    & Total Quality Management (TQM)      Total Quality Management
 

             Optimization models
                    Linear Optimization Models  Geometric and using POM-WIN   Module B

                    Computer Solutions using Excel Solver                                     p.759 (6th Edn)    p. 724 (5th Edn), packet
                     The X-Y Companyas an EXCEL Lp model
                 Solver video tutorials
             Transportation Model                                                                             Module C
                Greedy solutions and opportunity cost
                The company that wrote solver for Microsoft has a web page at  http://www.frontsys.com

            EXCEL spreadsheet of a transportation model  generic

            EXCEL Transportation Model for the technician travel problem in class

            Description of  Technician travel model to explore shadow prices of hiring more technicians and spreadsheet Solver Model
                EXCEL transportation model for exploring extra plant capacity expansion rbbexpan.pdf description and rbbexpan.xls beginning of model
 

Queing and Simulation


                     Queuing: Infinite Source                                                             Module D
                     Simulation modeling                                                                    Module F

   PDF of the Macdoggie Case  macdog.exe  file to be used in the Exercise in class.See the EXTEND videos on the CD and at videolist. This is a self- extracting archive, so execute it  and it will extract in the same directory to give you macdog2.mox which you can then use with the EXTEND program to do the assignment. It's small (20 K archive, 35 K extracted) so you can save it and extract it anyplace, even on a floppy disk.

Onsite 3 Friday November 5  & Saturday November 6, 1:30-5:30 CCB005

Microscheduling/ job sequencing:
                    Job Matching -Assignment Method-Excel                                     Chapter 15
                    Assigning jobs--an example, as a PDF file, (you need the free add-in, Adobe Acrobat for this)
                    Data for the Job assign problem: jobsdata.xls

                     Process Priority Rules-Excel/ POM-Win
Scheduling & Inventory Management
              Inventory Formulas, PDF
                    Aggregate Planning - scheduling                                                     Chapter 13
                    EOQ Model & Quantity discounts                                                  Chapter 12
                    Service Level, Safety Stock & shortages; Reorder Point vs. Fixed Interval
                     Economic Run Size (ERS), Make vs. Buy & JIT
                     Single Period Model
                    Just in Time Philosophy

                    Project management, CPM & PERT                                                 Chapter 16

                    Learning Curves                                                                                Module E
                    Efficiency, Time & Motion Studies                                                    Ch.10 scan
 

Onsite 4  Friday December 3, 1:30-5:30 CCB005 Project Reports


 
 
Cases/  exercises:  due  case link Examples
#1 Decisions by October 9 Internet Case  decision tree / value of imperfect information  risk management interactive PPT,
 PDF Trees:Drug test, EVSI, OSHA,
#2 Decisions, games, reliability & Redundancy by November 6 problem set Reliability PDF Zscore tables gametheory, lousywork lowpay
#3 LP POM Win or Solver by November  6 Linear programming problem:
Problem from the Book on Manufacturing Computer Product Mix, B.29, page 771
 LP Geometric, XY-LP in solver
Admiral Motors.pdf, Admiral.exe  compressed file for LP in POM-Win, self extracts to give adm.lin to run in POM-WIN which you purchased bundled with the textbook.
solution to admiral motors questions.
Excel Solver Transportation Diet problem from the Heizer Render site.

Diet Problem for group quiz.

 The X-Y Companyas an EXCEL Lp model compare this to Geometric  sensitivity analysis. 
XYLP and diet videos.
 Expansion problems in Solver
techhire.htm and techire.xls
rbbexpan.pdf and rbbexpan.xls
#4  Simulation in EXTEND We'll start this in class
November  5. It will be due sometime after that.
 MacDog.Exe self extracting archive gives macdog2.mox  for EXTEND MacDog exercise MacDoggies service model    Case description 
See the tutorials on the EXTEND CD and the manual for more. the file  is Ext_De32.exe for the tutorials on the working CD ROM provided by agreement with Prentice-Hall related to the textbook. The Program is ExtendLT.exe
For your interest:
The Gender Inequities Restroom Queuing/Simulation Problem.
Here is an example from a paper on this issue by Ahn Tran
Combining queues may be a bad strategy in this case (unless there is much excess capacity that isn't being used) as the theory predicts increasing variance in service times exacerbates the line length.
My videotutorials on the MacDog assignment.
Assignment Model and Priority Rules   assignment  & scheduling problem set/quiz
Classroom scheduling and reclaiming Fridays?
 Assign Boss example and an elegant compact solution in EXCEL Solver by Bill Cacheris, OLMBA, 2000
 #5 Inventory model implications  by December 3  Inventory problems solved examples ERS v EOQ and Make vs. Buy, FOI v ROP
 single period, formulas, shortages, Z score table
 Learning Curves & Projects   by December 3     learn.pdf
lerncurv.pdf
       



E-mail: ms483 @ budbanis,com
Campus office CCB 230
On-campus phone 314-516-6136
Off-campus 636-394-4950
Return to Bud's Page



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last modified October 4, 2004 ~~ comments and suggestions to rbanis@jinx.umsl.edu